Two Step Plastic LDPE HDPE Agricultural Film Recycling Extrusion Machine

Model NO.: SJ160-160
Customized: Customized
Certification: CE, SGS
Condition: Used
Capacity: 600-800kg/H
Screw and Barrel: 38CrMoAl, Nitrogen, Bimetallic
Application: Rigid/Film PP PE
Degassing: 2( One Vacuum, One Natural)
Pelletizing Way: Pull Strap(Like Noodles) or Water-Ring Hot Die
Delivery Time: 45 Working Days
Extruder: Two Stage
Cooling Way: by Water
Heater: Cost Al
Compactor: 1200mm
Trademark: JORBIN
Transport Package: Film Packing and Wood Base or Wood Case
Specification: pellets size Φ 2.5*3mm
Origin: Zhangjiagang City
HS Code: 84772010
Model NO.: SJ160-160
Customized: Customized
Certification: CE, SGS
Condition: Used
Capacity: 600-800kg/H
Screw and Barrel: 38CrMoAl, Nitrogen, Bimetallic
Application: Rigid/Film PP PE
Degassing: 2( One Vacuum, One Natural)
Pelletizing Way: Pull Strap(Like Noodles) or Water-Ring Hot Die
Delivery Time: 45 Working Days
Extruder: Two Stage
Cooling Way: by Water
Heater: Cost Al
Compactor: 1200mm
Trademark: JORBIN
Transport Package: Film Packing and Wood Base or Wood Case
Specification: pellets size Φ 2.5*3mm
Origin: Zhangjiagang City
HS Code: 84772010
 

two step plastic LDPE HDPE agricultural film recycling extrusion machine,HDPE film recycling pelletizing machine,with Compactor is mainly used for PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.

The film material is send to compactor by belt conveyer. There is rotary cutters are installed on the cutter plate.And there is also stable cutter are installed on the side of compactory. By the high speed of rotary cutter, the film will be crushed into small pieces. Meanwhile the by the friction of rotary and cutter, cushed material will be get together by its hot to increase its density. And also the wet water will be vaporated. Together film will be send into the extruder by centrifugal force.This will improve the capacity of film material.

Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency.

 

The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 200kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.


Feature

1. High precision gear box, high carrying capacity, steady driving, low noises.

2. Newly designed barrel and screw ensure better melt uniformity, low melt temperature and much higher production.
3. For most applications, standard nitrided steel is used for barrels and screws with high corrosion-resistant. the unusual material can be processed by choosing two species of metals.
4. The PID meter keeps the temperature steady and accurate.
5. hydraulic pressure screen changer, changing screen is easy and finished within a few minutes.

The advantages of the compactor
1. Counter current technology
      Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
       Higher flexibility and operational reliability with a variety of materials
       Increased throughputs with the same plant size for more productivity
2. Smart Start
       Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
       Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
       The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
3. Save
        Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
        Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
        Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
        Environmental protection


How the machine works
The material is feeding into the compactor/cutter(Customer can choose to use belt converyer,whole film traction device and so on), material is cut, mixed, heated,dried, pre-compacted and buffered in the compactor/cutter. Then the hot, pre-compracted material will be filled continuously into the tangentially connected extruder. This upto the Counter Current technology.

Then material is plasticised and degassed in the extruder screw, next the material will be plasticised and melt in the screw, with the help of screen changer, the dirty impurity will be filter, the clean material will go though the screen changer and into the pelletizing system


Line components:

Item NO. Item name Quantity Power
1 Belt conveyor(with metal detector) 1set 2.2kw
2 Φ160/28 single screw extruder 1 set 160kw
3 Compactor(with cyclone silo on top) 1 set 90kw
4 Hydraulic screen changer system 1 set 3kw
5 Φ160/10 single screw extruder 1 set 55kw
6 Hydraulic screen changer system 1 set 3kw
7 Water tank 1 set ---
8 Gale Dryer 1 set 4kW
9 Pelletizer 1set 7.5kw
11 Wind transmission system 1 set 4kw
12 Storage Silo 1 set ---
13 Electrical control box 1 set ---

Project summary:

NO. Item. Spec.
1 Material PP PE BOPP PVC PET film
2 Capacity output::600 kg/hr
3 Final products size Φ3mm
4 Electricity power 380V/3P/50HZ
5 Installed power 360 KW for whole plant
6 Power consumption 70% of installed power
7 Plant area >   60  Square meter
>   3 meter height
Estimate line size:  10m(Length)* 2 m(Width)* 3 m(Height) we can make the line turn as I or L shape to fit the buyer's plant
8 Manpower 1-2 Persons required
9 Payment terms 30% by TT as deposit; Balance paid by TT before shippment.
Delivery time 50 Working days since receive the deposit
Package  Packing by film.
Warranty Period 12months since the date of BL.
Shipping By sea
Offer validity 60Days


Machine line
Two Step Plastic LDPE HDPE Agricultural Film Recycling Extrusion Machine

Machine under testing
Two Step Plastic LDPE HDPE Agricultural Film Recycling Extrusion Machine
The advantage of Two stage machine: 
1. two screen changer can filter  more impurity, the pressure can be reduce.
2. the capacity can be improve.
Material come our from the die, this is pull strap pelletizing wayTwo Step Plastic LDPE HDPE Agricultural Film Recycling Extrusion Machine
Machine
Two Step Plastic LDPE HDPE Agricultural Film Recycling Extrusion Machine

Final pellets
Two Step Plastic LDPE HDPE Agricultural Film Recycling Extrusion Machine


Pameter of such kinds of machine

 

Model Screw diameter(mm) L/D Capacity (kg/h)
ML-100/100
 
SJ-100 100 26~33 250~300
SJ-100 100 10
ML-120/120 SJ-120 120 26~33 300~400
SJ-120 120 10
ML-150/150 SJ-150 150 26~33 500~600
SJ-150 150 10
ML-180/180 SJ-180 180 26~33 800~1000
SJ-180 180

10



Two Step Plastic LDPE HDPE Agricultural Film Recycling Extrusion Machine
1. We supply below necessary documents with the machine:

  1. Machine layout
  2. Electricity diagram
  3. Machine certificate
  4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4.
We trust that our quotation meets with your requirements and we will gladly furnish you with further information.


5. 24Hours service :  Cell+86-13915707468
                             

 

two step plastic LDPE HDPE agricultural film recycling extrusion machine,HDPE film recycling pelletizing machine,with Compactor is mainly used for PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.

The film material is send to compactor by belt conveyer. There is rotary cutters are installed on the cutter plate.And there is also stable cutter are installed on the side of compactory. By the high speed of rotary cutter, the film will be crushed into small pieces. Meanwhile the by the friction of rotary and cutter, cushed material will be get together by its hot to increase its density. And also the wet water will be vaporated. Together film will be send into the extruder by centrifugal force.This will improve the capacity of film material.

Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency.

 

The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 200kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.


Feature

1. High precision gear box, high carrying capacity, steady driving, low noises.

2. Newly designed barrel and screw ensure better melt uniformity, low melt temperature and much higher production.
3. For most applications, standard nitrided steel is used for barrels and screws with high corrosion-resistant. the unusual material can be processed by choosing two species of metals.
4. The PID meter keeps the temperature steady and accurate.
5. hydraulic pressure screen changer, changing screen is easy and finished within a few minutes.

The advantages of the compactor
1. Counter current technology
      Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
       Higher flexibility and operational reliability with a variety of materials
       Increased throughputs with the same plant size for more productivity
2. Smart Start
       Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
       Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
       The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
3. Save
        Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
        Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
        Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
        Environmental protection


How the machine works
The material is feeding into the compactor/cutter(Customer can choose to use belt converyer,whole film traction device and so on), material is cut, mixed, heated,dried, pre-compacted and buffered in the compactor/cutter. Then the hot, pre-compracted material will be filled continuously into the tangentially connected extruder. This upto the Counter Current technology.

Then material is plasticised and degassed in the extruder screw, next the material will be plasticised and melt in the screw, with the help of screen changer, the dirty impurity will be filter, the clean material will go though the screen changer and into the pelletizing system


Line components:

Item NO. Item name Quantity Power
1 Belt conveyor(with metal detector) 1set 2.2kw
2 Φ160/28 single screw extruder 1 set 160kw
3 Compactor(with cyclone silo on top) 1 set 90kw
4 Hydraulic screen changer system 1 set 3kw
5 Φ160/10 single screw extruder 1 set 55kw
6 Hydraulic screen changer system 1 set 3kw
7 Water tank 1 set ---
8 Gale Dryer 1 set 4kW

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