China's machine tool industry takes its own development

The development of China's machine tool industry has achieved considerable progress. Especially during the 11th Five-Year Plan period, despite the impact of the global financial crisis, the machine tool industry has maintained a relatively rapid development. In particular, CNC machine tools have developed rapidly. . At the same time, the machine tool industry is also faced with all kinds of confusion, especially in China's low-end machine tool market too many manufacturers, products are good embroidery, and the market price war is fierce, low-end market environment intensified, the external environment requires China's machine tool industry We urgently need further transformation and upgrading to find our own healthy development.

Xu Zhengshun, general manager of Siemens CNC system, believes that after the rapid development of the Chinese machine tool industry, its scale has been greatly improved. However, the main problems facing now are low production capacity, high production capacity, and the need for transformation and upgrading of the machine tool industry. The reasons for this situation are:

First, some companies have excessively demanded unreasonable costs, resulting in vicious price competition, poor corporate profits, and limited profitability, which have caused companies to lose their ability to develop further; Second, they are pursuing simplicity, convenience, and convenience in manufacturing. In the process, the machine tool manufacturing is too standardized, and its process adaptability is not very good. Thirdly, a large number of non-open CNC systems have been used for a long time, and it is easy to use, but there is no secondary development capability. Over time, people who design this machine have lost two. The consciousness of secondary development is just like people's use of a card machine, a fool-like way of photographing, and people forget about the relationship between aperture and speed. They can only record images, but they can't talk about photographs.

Xu Zong believes that the current problems faced by China's manufacturing industry are a strategic trap in the development of the machine tool industry, a directional problem, and it is also worth thinking about the machine tool industry.

Why is it a trap?

After the rapid development of the market in the past few years, the machine tool companies did have great development on the scale, but the brand awareness of the company has not been much improved. More often than not, many companies have been mercilessly positioned as low-end product suppliers. The location, but had to face the user's unreasonable price, performance, functional requirements, that this is the market demand, and always feel that no matter how you do not convert into the market's user satisfaction, there are good things can not sell the price . Always misunderstood to meet the market as their own responsibility, and gradually lost a very important thing companies to the market's guiding force.

The guiding power of enterprises to the market is a very important indicator for the company in the future, especially for sustainable development. From the perspective of market demand, China's processing and manufacturing industry develops so rapidly. Has our demand for processing increased or decreased? The answer is obviously: improved. Because, at present, over 60% of the consumption of Chinese machine tools is occupied by imports and joint venture products. The share of domestic companies remaining for us is basically at the bottom. Chinese users are not without high demand, but only when they have high demand. Did not find the domestic machine tool companies to solve, this is the problem we face, how to crack the chain of vicious circle, to find the breakthrough point of the problem is really what we need to consider.

How to Transform and Upgrade Machine Tool Enterprises First: Strengthen the construction of basic manufacturing management system. Simply put, it is to strengthen quality control and establish a more complete and independent quality control system to solve any problems. For example, there is no so-called technical obstacle in the standard turning and milling, then, the thing to do is to make these machines well and improve the quality, so as to make the machine tool industry take a big step forward.

Second: The core content of industrial upgrading is intelligent manufacturing. The so-called smart manufacturing is the CNC machine tool products in addition to complete the direct processing tasks, more attention to product process adaptability, can adapt to different industries, different product characteristics of the processing characteristics, system equipment, production management, process management, equipment maintenance, customization The requirements of screens, network group processing and communication capabilities, and even system security functions, are all essential for intelligent manufacturing. It is very interesting that these are all open requirements for the CNC system! Only on an open system can the user have the opportunity to incorporate all the latest ideas and ideas into the design and manufacture of the machine tool. This is not to open the CNC system or the standard CNC system. It can be connected to the line and can be used after power on. The so-called simple and convenient system does not have.